Live Demo — EL-HAZY GLITTAS LTD

bamisOS Factory: Production + Costing, in Action

See how EL-HAZY GLITTAS LTD runs production on bamisOS Factory — BOM, batch costing, raw material warehouse, finished goods, NAFDAC traceability, and true cost per unit for shampoo, relaxer, hair oil, and hair cream manufacturing.

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Factory Features

Everything a factory needs to run production profitably.

Built on the bamisOS warehouse backbone — raw materials, finished goods, BOM, batch costing, traceability, all in one system.

Bill of Materials (BOM)

Multi-level BOM with auto explosion. Define recipes per product — raw materials, quantities, units. Auto-explodes for production orders.

Batch Costing + True ₦/Unit

Auto-calculates cost per batch: raw materials, generator fuel allocation, labor, overhead, waste/scrap. Know your true ₦/unit — not guesswork.

Dual Warehouse: Raw + Finished

Separate raw material warehouse and finished goods warehouse on the same backbone. Auto-moves stock on production completion. Real-time balances.

NAFDAC/SON Traceability

Lot/batch/expiry tracking. One-click export for NAFDAC/SON audits. QC checklist builder. Recall-ready in seconds.

Production Scheduling

Plan batches by demand forecast. Generator fuel allocation per batch. Capacity planning. Shift assignments.

QC Checklists + Waste Tracking

Drag-and-drop QC checklists per batch. Waste/scrap/by-product tracking. Yield reporting. Profitability per batch.

Live Demo Data

EL-HAZY GLITTAS LTD — Sample Factory Data

Realistic sample data showing how a Nigerian hair products factory runs on bamisOS Factory.

Raw Material Warehouse

Item	Category	Unit	On Hand	Reorder Level	Cost/Unit (₦)	Total Value (₦)	Expiry
Sodium Lauryl Ether Sulfate (SLES)	Surfactant	Drum (200kg)	45	10	₦285,000	₦12,825,000	2027-03-15
Coco Diethanolamide (CDEA)	Surfactant	Drum (200kg)	30	8	₦320,000	₦9,600,000	2027-02-20
Cocamidopropyl Betaine	Surfactant	Drum (200kg)	25	6	₦410,000	₦10,250,000	2027-01-10
Glycerine (99.7%)	Humectant	Drum (250kg)	40	8	₦185,000	₦7,400,000	2027-04-05
Panthenol (Pro-Vitamin B5)	Active	Drum (25kg)	18	5	₦1,200,000	₦21,600,000	2027-05-12
Hydrolyzed Keratin	Active	Drum (25kg)	12	3	₦2,800,000	₦33,600,000	2027-06-01
Fragrance — Signature	Fragrance	Drum (25kg)	22	5	₦850,000	₦18,700,000	2027-03-28
Preservative (Phenoxyethanol)	Preservative	Drum (25kg)	35	8	₦420,000	₦14,700,000	2027-07-10
Polyquaternium-10	Conditioner	Drum (25kg)	15	4	₦950,000	₦14,250,000	2027-04-18
Citric Acid	pH Adjuster	Bag (25kg)	80	15	₦18,000	₦1,440,000	2027-08-01
Sodium Chloride	Thickener	Bag (25kg)	60	12	₦12,000	₦720,000	—
PET Bottles 250ml	Packaging	Carton (200pcs)	120	25	₦45,000	₦5,400,000	—
PET Bottles 500ml	Packaging	Carton (100pcs)	95	20	₦52,000	₦4,940,000	—
Flip-top Caps	Packaging	Carton (1000pcs)	180	30	₦28,000	₦5,040,000	—
Labels (Roll)	Packaging	Roll (5000pcs)	40	10	₦35,000	₦1,400,000	—
Diesel (Litre)	Fuel	Litre	15,000	2,000	₦1,150	₦17,250,000	—

Bill of Materials — EL-HAZY Herbal Shampoo (250ml Bottle)

Component	Qty per Unit	Unit	Cost/Unit (₦)	Line Cost (₦)	%
SLES (70%)	0.08	kg	₦1,425	₦114.00	12.0%
CDEA	0.02	kg	₦1,600	₦32.00	3.4%
Coco Betaine	0.015	kg	₦2,050	₦30.75	3.2%
Glycerine	0.02	kg	₦740	₦14.80	1.6%
Panthenol	0.002	kg	₦48,000	₦96.00	10.1%
Hydrolyzed Keratin	0.001	kg	₦112,000	₦112.00	11.8%
Fragrance	0.001	kg	₦34,000	₦34.00	3.6%
Preservative	0.0005	kg	₦16,800	₦8.40	0.9%
Citric Acid (pH adjuster)	0.0003	kg	₦720	₦0.22	0.0%
Raw Material Subtotal				₦442.17	46.7%
PET Bottle 250ml + Cap	1	set	₦265	₦265.00	28.0%
Label	1	pcs	₦7	₦7.00	0.7%
Packaging Subtotal				₦272.00	28.7%
Generator Fuel (allocated)	0.008	L	₦1,150	₦9.20	1.0%
Labor (allocated)	1	unit	₦125	₦125.00	13.2%
Overhead (allocated)	1	unit	₦85	₦85.00	9.0%
Waste/Scrap (allocated)				₦13.95	1.5%
TOTAL COST PER 250ml BOTTLE				₦947.32	100%

Selling price: ₦1,850 | Gross margin: 48.8% | Generator fuel allocated per batch based on actual consumption

Bill of Materials — EL-HAZY Hair Cream (200g Jar)

Component	Qty per Unit	Unit	Cost/Unit (₦)	Line Cost (₦)	%
Shea Butter (Refined)	0.05	kg	₦3,200	₦160.00	17.2%
Coconut Oil (RBD)	0.03	kg	₦1,800	₦54.00	5.8%
Jojoba Oil	0.01	kg	₦8,500	₦85.00	9.1%
Glycerine	0.015	kg	₦740	₦11.10	1.2%
Panthenol	0.002	kg	₦48,000	₦96.00	10.3%
Hydrolyzed Keratin	0.001	kg	₦112,000	₦112.00	12.1%
Fragrance	0.001	kg	₦34,000	₦34.00	3.7%
Preservative	0.0005	kg	₦16,800	₦8.40	0.9%
Raw Material Subtotal				₦560.50	60.3%
PP Jar 200g + Cap	1	set	₦185	₦185.00	19.9%
Label	1	pcs	₦6	₦6.00	0.6%
Packaging Subtotal				₦191.00	20.6%
Generator Fuel (allocated)	0.006	L	₦1,150	₦6.90	0.7%
Labor (allocated)	1	unit	₦95	₦95.00	10.2%
Overhead (allocated)	1	unit	₦65	₦65.00	7.0%
Waste/Scrap (allocated)				₦11.03	1.2%
TOTAL COST PER 200g JAR				₦929.43	100%

Selling price: ₦1,650 | Gross margin: 43.7% | Premium actives (Panthenol, Keratin) drive cost but enable premium positioning

Recent Production Batches

Batch #	Product	Planned Qty	Actual Qty	Yield %	Raw Mat. Cost	Fuel + Labor + OH	Waste Cost	Total Cost	Cost/Unit	Status
BTH-20260924-001	Herbal Shampoo 250ml	3,000	2,940	98.0%	₦1,326,510	₦675,000	₦30,000	₦2,031,510	₦690.99	Completed
BTH-20260924-002	Hair Cream 200g	2,000	1,960	98.0%	₦1,121,000	₦520,000	₦22,500	₦1,663,500	₦848.72	Completed
BTH-20260923-001	Herbal Shampoo 250ml	3,000	2,910	97.0%	₦1,326,510	₦675,000	₦45,000	₦2,046,510	₦703.27	Completed
BTH-20260922-001	Relaxer Cream 200g	1,500	1,470	98.0%	₦985,000	₦412,500	₦18,000	₦1,415,500	₦962.93	Completed

Average yield: 97.8% | Fuel allocation based on actual generator runtime per batch | Relaxer higher cost due to specialized actives

Finished Goods Warehouse

Product	Batch	Qty on Hand	Unit	Cost/Unit (₦)	Total Value (₦)	Expiry Date	Location
EL-HAZY Herbal Shampoo 250ml	BTH-20260924-001	2,200	Bottle	₦691	₦1,520,200	2028-09-24	Zone A - Rack 1
EL-HAZY Hair Cream 200g	BTH-20260924-002	1,500	Jar	₦849	₦1,273,500	2028-09-24	Zone B - Rack 1
EL-HAZY Herbal Shampoo 250ml	BTH-20260923-001	800	Bottle	₦703	₦562,400	2028-09-23	Zone A - Rack 2
EL-HAZY Relaxer Cream 200g	BTH-20260922-001	1,200	Jar	₦963	₦1,155,600	2028-09-22	Zone C - Rack 1
EL-HAZY Hair Oil 100ml	BTH-20260921-001	2,500	Bottle	₦485	₦1,212,500	2028-09-21	Zone B - Rack 2

Total finished goods value: ₦5,724,200 | FEFO (First Expired, First Out) picking enforced | 24-month shelf life

NAFDAC Traceability — Batch BTH-20260924-001 (Herbal Shampoo)

Raw Material Lots Used

SLESLot SLES-20260901-003 (Mfg: 2026-09-01, Exp: 2028-09-01)

CDEALot CDEA-20260815-007 (Mfg: 2026-08-15, Exp: 2028-08-15)

Coco BetaineLot BET-20260820-004 (Mfg: 2026-08-20, Exp: 2028-08-20)

GlycerineLot GLY-20260910-002 (Mfg: 2026-09-10, Exp: 2028-09-10)

PanthenolLot PAN-20260801-005 (Mfg: 2026-08-01, Exp: 2028-08-01)

Hydrolyzed KeratinLot KER-20260715-003 (Mfg: 2026-07-15, Exp: 2028-07-15)

QC Checklist — Batch BTH-20260924-001

✓Visual inspection — Clear, no particulates

✓pH check (5.5 ± 0.3) — Pass: 5.52

✓Viscosity (Brookfield) — Pass: 3,200 cP

✓Foam height & stability — Pass

✓Microbial count — Pass: < 100 CFU/g

✓Packaging seal integrity — Pass

✓Fill weight (250g ± 2%) — Pass

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